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OAQ PROCESS INFORMATION APPLICATION PI-19: Surface Coating & Printing Operations
State Form 52560 (R / 1-07)

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT

IDEM ­ Office of Air Quality ­ Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html

NOTES:

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The purpose of this form is to obtain detailed information about the surface coating process. Complete one form for each coating operation (or group of identical coating operations). Detailed instructions for this form are available online at

www.idem.IN.gov/permits/air/apps/instructions/pi19instructions.doc .
All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy.

PART A: Surface Coating Operations Part A summarizes the surface coating process. If there are multiple coating operations that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical coating operations units. 1. Unit ID: 2. Installation Date (actual or anticipated): 3. 4. 5. Number of Identical Units: Application Method: Dipping Brushing Roll-coating Flow-coating Spraying

If spray application is used, further specify the coating application method below. Not Applicable Electrostatic Air Atomized High Volume Low Pressure (HVLP) Air Atomization Electrostatic Airless Low Pressure Air Atomization Airless Electrostatic Disc Other: (specify)

6. Number of Guns Used when coating: 7. Number of Guns Supported by the compressor: 8. Type of Product and Material Coated: 9. Gallons of Coating Used per Unit Coated: 10. Maximum Production Rate: (specify units)

Not Applicable Not Applicable

PART B: Summary of Printing Process Part B summarizes the printing process. If there are multiple printing operations that are identical in nature, capacity, and use, you may use one form to summarize the data for the identical printing operations units. 11. Unit ID: 12. Installation Date (actual or anticipated): 13. Number of Identical Units: 14. Press Type: Flexographic Rotogravure 15. Paper Feed Type: 16. Maximum Line Speed: 17. Maximum Printing Width: 18. Ink Type: (include MSDS)
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Heatset Lithographic Other: (specify) Web

Non-Heatset Lithographic

Sheet

feet per minute (fpm) feet (ft)

Indiana Department Of Environmental Management Office Of Air Quality State Form 52560 (R / 1-07)

Process Information ­ Surface Coating & Printing FORM PI-19 Page 2 of 4

PART C: Coating Data Part C provides data about the coatings used in this process. Complete this table once for each of the worst case coatings and provide an MSDS for all of the coatings used in the process. 19. Worst Case Coating: Indicate which
of the worst case emissions scenario(s) that this coating represents.

Highest VOC Content Highest PM

Highest Single HAP Content Highest Combined HAP Content

20. Coating Manufacturer: 21. Material Identification: 22. Batch Identification: 23. Is the Coating Polymeric? 24. Is this a Multipart Coating? A. What are the parts? B. What are the ratios of the parts? C. What is the flash-off? 100% (default) Other (specify): Yes No Yes Yes No No

25. Is the Coating Thinned or Diluted prior to application? A. What is the thinner? B. What is the dilution ratio? C. What is the flash-off? 100% (default)

Other (specify):

For the following items, provide as much of the data as is known about the coating. The instructions for this form include the formulas needed for these calculations.
A. 26. Material Density (lbs/gal) (DC) As Supplied B. As Applied

27. Weight % Total Volatiles (water and organics) (WV) 28. Weight % Water 29. Weight % Solids 30. Weight % VOC (WW) (WN) (WO)

31. Volume % Total Volatiles (water and organics) (VV) 32. Volume % Water (VW)

33. Volume % Solids (VN) 34. Volume % VOC (VO)

35. VOC Content, less water (lbs/gal) (VOC) 36. Weighted Average Density of the Dilution Solvent 37. Dilution Solvent Ratio (RD) (DD) Not applicable Not applicable

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Indiana Department Of Environmental Management Office Of Air Quality State Form 52560 (R / 1-07)

Process Information ­ Surface Coating & Printing FORM PI-19 Page 3 of 4

PART D: Emission Factors and Control Equipment Part D identifies all emission factors used to calculate air emissions, as well as any control equipment or control technique for this process. 38. Air Pollutant: Particulate Matter (PM) Particulate Matter less than 10m (PM10) Particulate Matter less than 2.5m (PM2.5) Hazardous Air Pollutants (specify): Volatile Organic Compounds (VOC) Other (specify): Other (specify): 39. Emission Factor
value units

40. Source of Emission Factor
(if not using AP-42, include calculations)

AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42

Other Other Other Other Other Other Other

N/A N/A N/A N/A N/A N/A N/A

41. Add-On Control Technology: Identify all control technologies used for this unit, and attach completed CE-01 (unless "none"). None Baghouse / Fabric Filter ­ Attach CE-02. Oxidizer / Incinerator ­ Attach CE-06. Condenser ­ Attach CE-08. Dry Filters ­ Attach CE-10. Other (specify): Absorption / Wet Collector / Scrubber ­ Attach CE-05. Adsorber ­ Attach CE-07. NOX Reduction ­ Attach CE-09. Waterwash­ Attach CE-10. ­ Attach CE-10.

42. Control Techniques: Identify all control techniques used for this process.

43. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary.

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Indiana Department Of Environmental Management Office Of Air Quality State Form 52560 (R / 1-07)

Process Information ­ Surface Coating & Printing FORM PI-19 Page 4 of 4

PART E: Federal Rule Applicability Part E identifies any federal rules that apply to the process. 44. Is a New Source Performance Standard (NSPS) applicable to this source?
If yes, attach a completed FED-01 for each rule that applies. 40 CFR Part 60, Subpart Kb 40 CFR Part 60, Subpart EE 40 CFR Part 60, Subpart MM 40 CFR Part 60, Subpart QQ 40 CFR Part 60, Subpart RR 40 CFR Part 60, Subpart SS 40 CFR Part 60, Subpart TT 40 CFR Part 60, Subpart WW 40 CFR Part 60, Subpart FFF 40 CFR Part 60, Subpart SSS 40 CFR Part 60, Subpart TTT 40 CFR Part 60, Subpart VVV Volatile Organic Liquid Storage Surface Coating of Metal Furniture Auto and Light Duty Truck Surface Coating Operations Graphic Arts Industry: Publication Rotogravure Printing Pressure Sensitive Tape and Label Surface Coating Operations Industrial Surface Coating: Large Appliances Metal Coil Surface Coating Beverage Can Surface Coating Industry Flexible Vinyl and Urethane Coating and Printing Magnetic Tape Coating Facilities Industrial Surface Coating: Surface Coating of Plastic Parts for Business Machines Polymeric Coating of Supporting Substrates Facilities

Yes

No

45. Unit ID:

46. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? If yes, attach a completed FED-01 for each rule that applies.
40 CFR Part 63, Subpart GG 40 CFR Part 63, Subpart IIII 40 CFR Part 63, Subpart VVVV 40 CFR Part 63, Subpart OOOO 40 CFR Part 63, Subpart NNNN 40 CFR Part 63, Subpart EE 40 CFR Part 63, Subpart KKKK 40 CFR Part 63, Subpart SSSS 40 CFR Part 63, Subpart RRRR 40 CFR Part 63, Subpart MMMM 40 CFR Part 63, Subpart JJJJ 40 CFR Part 63, Subpart PPPP 40 CFR Part 63, Subpart KK 40 CFR Part 63, Subpart WWWW 40 CFR Part 63, Subpart II 40 CFR Part 63, Subpart QQQQ 40 CFR Part 63, Subpart JJ Aerospace Auto and Light Duty Truck Surface Coating Boat Manufacturing Fabric Printing Coating and Dyeing Large Appliances Surface Coating Magnetic Tape Surface Coating Metal Can Surface Coating Metal Coil Surface Coating Metal Furniture Surface Coating

Yes

No

47. Unit ID:

Miscellaneous Metal Parts and Products Surface Coating Paper and Other Web Coating Plastic Parts Surface Coating Printing and Publishing Surface Coating Reinforced Plastic Composites Production Ship Building and Ship Repair Surface Coating Wood Building Products Wood Furniture Surface Coating

48. Non-Applicability Determination: Provide an explanation if the process unit appears subject to a rule (based on the rule title or the source category), but the rule will not apply.