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OAQ PROCESS INFORMATION APPLICATION PI-15: Portland Cement Manufacturing
State Form 52556 (R / 1-07)

INDIANA DEPARTMENT OF ENVIRONMENTAL MANAGEMENT

IDEM ­ Office of Air Quality ­ Permits Branch 100 N. Senate Ave., MC 61-53 Indianapolis, IN 46204-2251 Telephone: (317) 233-0178, or Toll Free: 1-800-451-6027 x30178 (within Indiana) Facsimile Number: (317) 232-6749 www.idem.IN.gov/permits/air/index.html

NOTES:

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The purpose of this form is to obtain detailed information about the Portland Cement Manufacturing Processes. Complete one form for each process unit (or group of identical process units). Detailed instructions for this form are available online at

www.idem.IN.gov/permits/air/apps/instructions/pi15instructions.doc .
All information submitted to IDEM will be made available to the public unless it is submitted under a claim of confidentiality. Claims of confidentiality must be made at the time the information is submitted to IDEM, and must follow the requirements set out in 326 IAC 17.1-4-1. Failure to follow these requirements exactly will result in your information becoming a public record, available for anyone to inspect and photocopy.

PART A: Portland Cement Manufacturing Processes Part A identifies the processes related to Portland Cement manufacturing and additional forms that may be needed. 1. Process a. Quarry and/or Mine Activities b. Raw Material Storage and Handling c. Non-Metallic Mineral Processing (crushing and sizing of raw materials) d. Ground Material Storage and Handling e. Pre-heater / Pre-calciner f. Fuel used for pre-heater / pre-calciner (if other than natural gas) 2. Use the form listed for the specified processes. Check all that apply. This form is included for quarrying and mine processes: This form is included for raw materials unloading / storage: PI-03 This form is included for the raw materials processing: PI-18 N/A N/A PI-03 N/A

This form is included for the raw mills storage / handling: This form is included for the pre-heater:

PI-03 PI-02

N/A N/A

Submit form if fuel other than Natural Gas used:

PI-02F PI-02A

N/A N/A N/A N/A N/A N/A N/A

g. Kiln

These forms are included for the kiln:

PI-02E PI-02G PI-02H

h. Fuel Type for Kiln (if other than Natural Gas) i. j. Clinker Material Storage and Handling Non-Metallic Mineral Processing (crushing and sizing of clinker)

Submit form if fuel other than Natural Gas used in the kiln: PI-02F This form is included for the clinker storage / handling: PI-03

This form is included for clinker processing: This form is included for (specify process):

PI-18

N/A

k. Other process(es)

N/A

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Page 1 of 4

Indiana Department Of Environmental Management Office Of Air Quality State Form 52556 (R / 1-07)

Process Information ­ Portland Cement FORM PI-15 Page 2 of 4

PART B: Portland Cement Manufacturing Summary Part B identifies the Portland Cement Manufacturing details. 3. Maximum Amount of Raw Materials Processed: tons per hour (tons/hr) tons per year (tpy) Calcium Carbonate 4. Raw Material (as a percentage of total): Aragonite Chalk Other (specify): 5. Maximum Amount of Portland Cement Produced: tons per year (tpy)

Part C ­ Federal Rule Applicability Part C identifies any federal rules that apply to the process. 6. Is a New Source Performance Standard (NSPS) applicable to this source?
If yes, identify the affected emission units and attach a completed FED-01 for each rule that applies.

Yes

No

7. Unit ID(s)

40 CFR Part 60, Subpart F 40 CFR Part 60, Subpart OOO 40 CFR Part 60, Subpart UUU

Portland Cement Plants Non-Metallic Mineral Processing Plants Calciners and Dryers in Mineral Industries Yes No 9. Unit ID(s)

8. Is a National Emission Standard for Hazardous Air Pollutants (NESHAP) applicable to this source? If yes, identify the affected emission units and attach a
completed FED-01 for each rule that applies.

40 CFR Part 63, Subpart LLL

Portland Cement

10. Non-Applicability Determination: Provide an explanation if the process unit appears subject to a rule (based on the rule title or the source category), but the rule will not apply.

This space is intentionally left blank.

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Indiana Department Of Environmental Management Office Of Air Quality State Form 52556 (R / 1-07)

Process Information ­ Portland Cement FORM PI-15 Page 3 of 4

PART D: Kiln Dust Operations Part D provides information about the Cement Kiln Dust (CKD) Operations. 11. Type of Equipment 12. Unit ID 13. Installation Date 14. Maximum Throughput
(tons/hr)

The following section identifies all emission factors used to calculate air emissions from the cement kiln dust operations. 15. Air Pollutant: Carbon Monoxide (CO) Lead (Pb) Nitrogen Oxides (NOX) Particulate Matter (PM) Particulate Matter less than 10m (PM10) Particulate Matter less than 2.5m (PM2.5) Sulfur Dioxide (SO2) Volatile Organic Compounds (VOC) Worst Case HAP (specify): Other (specify): 16. Emission Factor
value units

17. Source of Emission Factor
(if not using AP-42, include calculations)

AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42

Other Other Other Other Other Other Other Other Other Other

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

18. Add-On Control Technology: Identify all control technologies used for this unit, and attach completed CE-01 (unless "none"). None Baghouse / Fabric Filter ­ Attach CE-02. Electrostatic Precipitator ­ Attach CE-04. NOX Reduction ­ Attach CE-09. Cyclone ­ Attach CE-03. Absorption / Wet Collector / Scrubber ­ Attach CE-05. Other (specify): ­ Attach CE-10.

19. Control Techniques: Identify all control techniques used for this process.

20. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary.

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Indiana Department Of Environmental Management Office Of Air Quality State Form 52556 (R / 1-07)

Process Information ­ Portland Cement FORM PI-15 Page 4 of 4

PART E: Clinker Cooler Operations Part E provides information about the clinker cooler. 21. Type of Clinker Cooler 22. Unit ID 23. Installation Date 24. Maximum Throughput
(tons/hr)

The following section identifies all emission factors used to calculate air emissions from the clinker cooler. 25. Air Pollutant: Carbon Monoxide (CO) Lead (Pb) Nitrogen Oxides (NOX) Particulate Matter (PM) Particulate Matter less than 10m (PM10) Particulate Matter less than 2.5m (PM2.5) Sulfur Dioxide (SO2) Volatile Organic Compounds (VOC) Worst Case HAP (specify): Other (specify): 26. Emission Factor
value units

27. Source of Emission Factor
(if not using AP-42, include calculations)

AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42 AP-42

Other Other Other Other Other Other Other Other Other Other

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

28. Add-On Control Technology: Identify all control technologies used for this unit, and attach completed CE-01 (unless "none"). None Baghouse / Fabric Filter ­ Attach CE-02. Electrostatic Precipitator ­ Attach CE-04. NOX Reduction ­ Attach CE-09. Cyclone ­ Attach CE-03. Absorption / Wet Collector / Scrubber ­ Attach CE-05. Other (specify): ­ Attach CE-10.

29. Control Techniques: Identify all control techniques used for this process.

30. Process Limitations / Additional Information: Identify any acceptable process limitations. Attach additional information if necessary.